Preparing the published article.
Safety During Commissioning and Trial Runs
Risk peaks between installation and full production.
Stage by stage
| Stage | Measure |
|---|---|
| Single machine testing | Barrier the area and keep others out |
| Linked trial | Run slowly and empty, then verify logic and interlocks |
| Trial production | Limit speed and volume, increase inspection |
| Before handover | Test safety functions and file the records |
Management points
- Nominate one person in charge and record temporary changes and reversals.
- Never remove or bypass a safety device to save time.
- Enter the machine only through the isolation and tag process.
The commissioning plan should include emergency response and contact details for both parties.